Since 2002, GreenLeaf, through RTI, has been a leading Tier 1 supplier, providing world-class clients like American Honda Motor Co. with exceptional Greenleaf Car Parts. We specialize in custom plastic injection molded parts and light assembly for a range of Honda models, including the Pilot, Odyssey, and the luxury Acura MDX.
Image: Close-up of a GreenLeaf manufactured plastic vent component, designed for Honda Odyssey headliners, showcasing precision and quality.
Initially qualified for molding services, GreenLeaf expanded its offerings to include light assembly solutions for the Honda Pilot and Odyssey, and Acura MDX. Our molded products range from essential interior components like cup holders and trays to glovebox hinges and USB pockets with detailed part decoration. Demonstrating our commitment to cost-effectiveness and efficiency, GreenLeaf proposed design enhancements that successfully kept the Acura MDX production in the U.S. at our Lenoir City, TN facility, even when relocation to China was considered.
Since 2006, Dometic, a premier manufacturer of durable and lightweight RV components and gas appliances, has relied on greenleaf car parts for their appliance needs. GreenLeaf produces high-quality plastic molded knobs for Dometic appliances used in mobile homes and recreational vehicles.
Image: A selection of GreenLeaf plastic molded knobs for Dometic appliances, highlighting the precision printing on round, conical, and convex surfaces.
The complex surface geometries of these knobs—round, conical, and convex—present significant printing challenges. However, at GreenLeaf, we overcome these challenges daily, delivering consistently superior results. Our success story with Dometic, as featured in Plastics Technology, highlights our ability to provide solutions for even the most demanding manufacturing requirements.
Image: GreenLeaf oven handle, injection molded for Dometic, demonstrating high-quality plastic components for RV appliances.
Dometic’s decision to re-shore oven handle production from Asia to GreenLeaf’s East Tennessee injection molding facility underscores the advantages of partnering with us. This strategic move resulted in enhanced quality, reduced inventory, exceptional local customer service, and a decrease in both per-item price and total ownership costs. This project stands as a testament to the compelling benefits of U.S.-based manufacturing over offshore alternatives.
Since 2001, Toyota Tsusho, a respected Tier 1 supplier to Toyota Motors, has trusted Network Systems Group, Inc. through Greenleaf Industries, for critical greenleaf car parts. We design, produce, and deliver protective caps for transmissions during the manufacturing process of Toyota vehicles.
Image: GreenLeaf manufactured plastic caps designed to protect Toyota transmissions during assembly, emphasizing part precision and protective function.
Toyota Tsusho’s reshoring initiative from Asia to the U.S. was driven by GreenLeaf’s ability to minimize mold and labor costs while simultaneously improving delivery times from our East Tennessee injection molding facility. Our commitment to efficiency and quality is further detailed in a case study directly from Toyota, showcasing the successful partnership and outcomes.
Since 2013, Aisin Automotive Castings Tennessee (AACT), a producer of high-quality molded plastic car parts for major automotive manufacturers like Toyota, General Motors, Nissan, and Honda, has relied on GreenLeaf. AACT needed to replace an aluminum, die-cast 6-cylinder engine component with a lighter, more durable, and heat-tolerant injection molded greenleaf car part.
Image: A GreenLeaf injection molded engine component for Aisin, illustrating the use of glass-filled nylon for durability and weight reduction in automotive parts.
GreenLeaf consistently meets AACT’s complex requirements, delivering significant weight savings with a durable, glass-filled nylon part that is engineered to last the engine’s lifespan. Our expertise in handling intricate specifications and delivering long-lasting solutions makes us a valuable partner for automotive manufacturers.
Contact GreenLeaf today to discover how our expert injection molding production processes can benefit your automotive component needs.
